专利摘要:
Set comprising a first and second stackable polyethylene terephthalate bottle, each bottle having a bottle neck, shoulder portion, side wall and a handle, the base portion having a central base portion and a peripheral base portion, the central base portion having a recess around the neck of an underlying bottle in a stacked position, and wherein each bottle is provided with an indentation in an upper segment of the side wall and wherein the handle is mounted in the indentation at a substantially horizontal position.
公开号:BE1021717B1
申请号:E2013/0451
申请日:2013-06-26
公开日:2016-01-12
发明作者:August Gysen;Luc Coppers;Alain Cap
申请人:Innocan Bvba;
IPC主号:
专利说明:

Stackable bottle
The present invention relates to a set comprising a first and a second stackable bottle, each bottle is made of a material so that the bottle can be formed by blow molding, each bottle has a bottle neck, a shoulder part, a side wall part, a base part and a handle, the base part has a central base part and a peripheral base part, the central base part thus having an inlet with dimensions such that the inlet of the first bottle encloses the bottle neck of the second bottle in a stacked position in which the shoulder part of the second bottle rests against the peripheral base part of the first bottle. The invention further relates to a stackable bottle from such a set.
Such bottles are known from EP 2292519, which describes a stackable bottle with a handle mounted around a neck of the bottle. In addition, the bottle neck, the bottle stopper and the handle are enclosed in a stacked position by the inlet in the central base part. The handle is placed on the bottle neck allowing ergonomic handling of the bottle, in particular when liquid is poured from the bottle. The user can pour liquid from the bottle by holding the bottle through one hand on the handle (which is near the top), and the other hand at the bottom of the bottle, whereby the bottle can be held stably while it is perfectly possible to balance the bottle to control the liquid flow that flows out of the bottle. Ergonomically, this way of holding a bottle for pouring out liquid from a bottle has proven to be advantageous.
A drawback of the known stackable bottle and handle is that the inlet in the bottom part of the bottle takes up a lot of space and requires more material to manufacture the bottle, because the bottle must have predetermined strengths also with the more complex shaped bottom.
It is an object of the present invention to provide a stackable bottle with a handle which has a more optimum shape.
To this end, the bottle according to the invention is characterized in that each bottle is provided with an indentation in the upper segment of the side wall and wherein the handle is mounted in the indentation in a substantially horizontal position. The result that the handle is not positioned in the neck is that the recess in the bottom part of the bottle does not have to enclose the handle of the underlying bottle in the stacked position. This makes it possible to design the inlet with a smaller diameter. Furthermore, the neck of the bottle can be made shorter, because no extra space has to be provided for placing the handle around the neck. This, in turn, makes the inlet less deep. The combination of these advantages results in the inlet in the bottom part becoming noticeably smaller when the handle is not positioned around the neck of the bottle. Because the inlet is noticeably smaller, less material has to be used to blow the bottle, resulting in a weight and cost saving. Tests have shown that the recess in the side wall, in which the handle is placed, takes less space than the space gained by the smaller inlet. This is further theoretically demonstrated because the handle is rotatably mounted on the neck, which means that the inlet must, in addition to the handle, enclose the longer neck and the handle in any position. By placing the indentation on the upper segment of the side wall, the user has a means for ergonomically carrying and ergonomically pouring the bottle. In particular in the pouring of the bottle, the horizontal position of the handle has advantages over, for example, a vertically positioned handle.
Preferably, the material with which the bottle can be made by blow molding is polyethylene terephthalate. Polyethylene terephthalate is the most commonly used blow molding material for bottles. This material is cost efficient and easy to recycle.
Preferably the indentation and the handle are configured so that in a stacked position the complete handle extends into the indentation. In addition, the handle does not protrude from the indentation and therefore the handle does not protrude either from the theoretical outer surface (being the surface as it would be without indentation) of the bottle. This makes it possible to place adjacent bottles close to each other, which results in efficient stacking, storage and transport of the bottles. It will be appreciated in this regard that the handle can extend from the bottle in a non-stacked position of the bottle.
The handle can be provided with a resilient element, which in a compressed mode extends completely into the indentation, and in a relaxed mode extends from the indentation. In such an example, the compressed mode is seen as the stacking position.
Preferably, the recess and handle are provided in the side wall immediately adjacent to the shoulder portion of the bottle. This position in the side wall, immediately adjacent to the shoulder part, and therefore in the highest segment of the side wall, is not only ergonomic, the preferred position for the handle, but also has advantages in the manufacture of the bottle. In the process of blow molding, a plastic preform is placed inside a mold. This plastic preform typically has a height that is noticeably smaller than the end height of the bottle. The preform is stretched by applying pressure and a predetermined temperature to form the bottle. Thus, the lower portions of the bottle are formed by the lower portions of the preform, while the higher portions of the bottle are formed by the higher portions of the preform. Because the preform is initially positioned at the top of the mold, the preform is typically stretched from top to bottom. This results in the upper portion of the bottle typically containing more material than the lower portions of the bottle because these lower portions are more stretched than the upper portions. Therefore, providing the indentation and the handle in the highest segment of the side wall, immediately adjacent to the shoulder portion, results in more material being used to form the indentation, so that the required strength of the bottle can be guaranteed. This necessary strength is particularly relevant because the handle is connected in the recess, and the handle must be able to withstand the forces applied to the bottle for carrying the bottle.
Preferably, the handle comprises at least one connector connected to the bottle and a gripping member mounted to the connector. If the connector and the gripping part are separate pieces, the connector being connected to the bottle, this is advantageous for the manufacturing process. For example, one type of connector can be used for small and large bottles, the small bottles having a small gripping part and the large bottles having a large gripping part, with both the small and the large gripping part connected to the one type of connector. Furthermore, it is easier when a bottle is blow molded to connect a connector to the bottle than to connect a complete handle to the bottle because this element (connector or complete handle) must be positioned at least partially in the mold during the blow molding process. Positioning and holding only one connector in the mold during blow molding, and not the entire handle, is noticeably simpler and therefore has advantages.
The gripping part is preferably mounted between two connectors which are connected to the bottle at a distance from each other. Mounting the grip part between two connectors is an easy way to mount the grip part in a predetermined position. As described above, it appears to be advantageous for the handle to be in the horizontal position. In this context, mounting the gripping member between two connectors which are spaced apart and at the same height in the bottle results in the gripping member being automatically positioned horizontally.
The connector is preferably balloon-shaped with one opening for mounting the gripping part, the balloon-shaped connector being surrounded by material such that the connector is firmly connected to the bottle and the outside of the bottle. A balloon-shaped connector placed in a mold in the manufacture of a blow molded bottle results in the preform material that will form the bottle stretching around the connector, encapsulating the connector in the bottle material. The balloon-shaped connector is thus surrounded by the bottle material, as a result of which the balloon cannot be pulled away from the bottle. The opening provided for mounting the gripping member can also be used in the manufacturing process for holding the connector when the bottle is blow molded. In this context, it will be understood that the material encloses the balloon-shaped connector, does not mean that the balloon is completely enclosed and encapsulated in the material, but is enclosed to a large extent such that the balloon cannot escape from the bottle.
The female part is preferably formed by a blind opening with an inner diameter that is larger at the blind end of the opening than at the open end of the opening, so that the opening is suitable for a snap connection for a male part of the mechanical connection mechanism. A female part of a mechanical connection mechanism formed in the connector makes it easy to mount the gripping part. A quick and inexpensive way to connect two elements is through a snap connection, where the male element clicks into a female opening through which the mechanical connection is formed. Alternatively, thread may be provided in the blind opening.
Preferably, the connector includes a bulge at one end of the balloon shape to form a pear-shaped connector, with the opening positioned at the bulge. By providing a thickening, the material that forms the bottle is given more room to curl around the connector, so that the connector is firmly anchored in the bottle material.
The opening is preferably formed along a longitudinal axis of the pear-shaped element. Providing the opening along a longitudinal axis with the pear-shaped element has the result that a symmetrically shaped connector is obtained which is simple in shape and therefore easy to produce and handle.
Some embodiments of apparatus and / or methods in accordance with the present invention will now be described, by way of example only, with reference to the accompanying figures, in which:
Figure 1 shows a side view of part of a set of two stackable bottles with handle in stacked position;
Figure 2 shows a front view of an upper part of a stackable bottle with handle;
Figure 3 shows a person pouring liquid from a stackable bottle with handle;
Figure 4 shows a mold with a blow-shaped stackable bottle with connector;
Figure 5 shows different types of connectors;
Figure 6 shows a top view of an indentation and handle mounted between two connectors;
Figure 7 illustrates the steps for blow molding a bottle with connector.
In the figures, the same reference numeral is assigned to the same or analogous element.
Figure 1 shows a bottle 1 which is linearly symmetrically formed around a longitudinal axis. The bottle 1 from top to bottom along the longitudinal axis contains an optional bottle stopper 8, a bottle neck 2, a shoulder part 3, a side wall 4 and a base part 5. Preferably, the bottle is produced by blow molding from a material that can be blow molded , preferably polyethylene terephthalate (PET). An alternative material that allows a bottle 1 to be produced by blow molding is polylactic acid (PLA). The bottle 1 according to the invention further comprises a handle 11.
The bottle stopper 8 is preferably connected to the bottle neck 2 by means of a screw connection, the bottle stopper 8 and the bottle neck 2 having a corresponding screw thread. However, other systems such as a click system can also be used to connect the bottle stopper 8 to the bottle neck 2. The bottle neck 2 further comprises a collar which makes it possible to grip the bottle in a simple manner, in particular during the blow molding of the bottle 1.
Shoulder part 3 of the bottle 1 connects the bottle neck 2 to the side wall 4 of the bottle 1. For this reason, shoulder part 3 extends substantially in a radial direction and downwards from the bottle neck 2 which has a first diameter to merge with the side wall 4 of the bottle which has a larger diameter than the first diameter. This gives a slightly curved, substantially flat top surface to said shoulder part 3, on which a further bottle 1 can be stacked. Although the term diameter is mainly used to describe round elements, the preferred shape of the bottle according to the invention will be square with rounded corners (when looking at the bottle from above). The square shape of the bottle improves stackability. Square bottles can be stacked more efficiently. The round corners make it possible to produce the bottle via blow molds. The base part 5 of the bottle 1 closes the side wall 4 on a bottom side, such that the bottle 1 is suitable for containing liquid. The base part 5 of the stackable bottle 1 according to the invention has 2 parts, namely a peripheral base part 7 and a central base part 6. The peripheral base part 7 extends substantially radially with respect to the longitudinal axis to form a substantially flat bottom surface that can stand stable on a flat floor surface.
Figure 1 shows a part of a set of a first bottle and a second bottle in a stacked position, the upper bottle being shown in cross section. The central base part 6 shows a recess 6 which is dimensioned so that the bottle can be stacked. In a stacked position, a shoulder portion 3 of the lower bottle rests against a peripheral base portion 7 of an upper bottle. Figure 1 shows how the bottle neck 2 and the bottle stopper 8 extend centrally and higher than the shoulder part 3 of the bottle 1. To make it possible, in a stacked position with a lower-lying bottle and a higher-lying bottle, for a peripheral base part 7 of the upper bottle to lie against a shoulder part 3 of the lower bottle, a cavity is provided in the base part of the upper bottle which is large enough to contain the bottle neck and the bottle stopper 8. For this reason, a recess is provided in a central base part 6 which performs the function of the cavity described above. The dimensions of the inlet 6 are defined such that they can enclose the bottle neck 2 and the bottle stopper 8 of an underlying bottle in the stacked position.
Figure 1 shows an indentation 10 in an upper segment of the side wall 4 of the bottle 1. A handle 11 is provided in this indentation. Thereby handle 11 and the recess 10 are configured such that a person can grasp between a grip part of the handle and an indentation 10 with his hand, without significant effort, for example by providing an opening between the handle and the bottle material 1 at the location of the grip part. Alternatively, the handle can be provided with a spring element such that the handle that is substantially against the bottle material when the spring member is at rest and so that the handle can be pulled away from the bottle material by applying a tension to the spring member.
Preferably the upper surface of the shoulder part 3 and the lower surface of the peripheral base part 7 have a complementary relief with elevations and reductions which fit into each other and which preferably extend radially, so that after stacking, rotation of one bottle 1 relative to another bottle is prevented. Preferably, the increases and decreases are made in the bottle 1 without varying the material thickness. As a result, the bottle 1 can be produced with elevations and reductions that are incorporated into the base portion 5 and into the shoulder portion 3 simply by blow molding.
Figure 2 shows the recess 10 and the handle 11 from the front, while Figure 1 shows the recess 10 and the handle 11 in cross-section from the side. Figure 2 shows a preferred embodiment where the handle 11 is mounted between two connectors 24 provided in the recess 10 in the side wall portion 4 of the bottle 1. The connectors 24 are placed at substantially the same height in the bottle (the bottle being considered in an upright position) position). Such placement allows a rigid connection and a firm horizontal positioning of the handle in the indentation of the bottle.
Figure 3 shows a person pouring liquid from a stackable bottle according to the invention. With one hand the person grasps the handle and with the other hand the person grasps in the bottom part 5 of the bottle 1. Because the bottom part 5 has an inlet 6 in a central part thereof, the person can grasp the inlet with his fingers so that it has a better grip on the bottle. Because the handle is positioned in the horizontal position (considering the bottle in an upright position), a person pouring liquid from the bottle can hold the bottle in a straight and balanced manner. The person does not have to rotate his arm or hand to grab the bottle. Further, the handle is placed in an upper segment of the side wall 4 of the bottle 1. This maximizes the distance between the handle 1 and the bottom part 5 of the bottle. Because this distance is maximized, good control can be obtained when liquid is poured from the bottle. This specific combination of the horizontal handle, the handle placed in an upper segment of the side wall, and the recess in the bottom part of the bottle, allows a user to carry such a bottle 1 and to remove liquid from the bottle 1
Pouring in a way that is ergonomically superior to all existing bottles with different handle designs.
Figure 4 shows a mold provided for blow molding a bottle. Figure shows a preform 20 in dotted line positioned in the mold. The inner shape of the mold is defined by the tub body 22. By applying pressure to the preform 20 (at a predetermined temperature), the preform material will stretch and be "blown out" toward the tub body 22 thereby forming the bottle 21 with a shape corresponding to the inner shape of the bell body 22. Figure 4 shows how the bell body 22 is provided with a pin 23 extending inwardly from the inner side wall of the jig 22. A spherical connector 24 is placed over the pin 23 . As a result, when a bottle is blown, the preform material will curl around the connector and thereby abut at least 50 percent of the outer surface of the connector. Because the material abuts against more than 50 percent of the outer surface of the connector, preferably about 60 percent of the outer surface of the connector, more preferably about 70 percent outer surface of the connector, the connector is trapped in the material 21 that holds the bottle forms. The outer surface of the bottle 21 is curled around the connector 24 such that the connector 24 is securely connected to the bottle on an outside of the bottle.
The connector 24 comprises two parts which are preferably formed in one piece, the first part being bottle material contact part and the other part being the external element mounting part. The bottle material contact part is defined by most of the outer surface of the connector body. This outer surface is preferably balloon-shaped, has no sharp edges on the bottle material contact part. The external element mounting part is formed by only a small part of the outer surface of the connector body. The small portion includes an opening preferably formed as a blind opening extending inwards into the connector body. This small part can contain sharp edges.
The blind opening is preferably provided with a female mechanical connection portion such as an inner thread or with a varying inner diameter, the blind end of the blind opening having a larger inner diameter of the open end of the blind opening.
Figure 5 shows three connectors that each have a different outer shape. All shapes shown in Figure 5 and Figure 4 are considered balloon shapes. In the invention, a balloon shape is defined as a three-dimensional shape that is largely defined by rounded surfaces optionally combined with flat surfaces (substantially rounded such that the shape does not have sharp corners). Figure 4 shows a balloon shape which is substantially round in shape. In Figure 5a, the round shape has a thickening at one end thereof, whereby a pear-shaped balloon is obtained. The aperture is positioned on the bulge, and the blind aperture preferably extends along the axis of rotation of the pear-shaped connector. Figure 5b shows an alternative pear-shaped connector that is formed in the shape of a triangle with rounded corners. Figure 5c shows a further alternative form of the balloon-shaped connector being a square with rounded corners (which thus has a combination of round surfaces and flat surfaces). The connector in Figure 4 and the connector in Figure 5c have their center of gravity mainly in the center of the connector. Figure 5a and Figure 5b show connectors with a pear shape, with the center of gravity slid out of the center of the connector away from the opening in the connector. The latter form is preferred with respect to a central center of gravity because it leaves more room for the bottle material to curl around the connector.
To securely connect the connector to the bottle, the connector is trapped in the outer shape of the bottle material. For this purpose, the bottle material encloses the connector, which means that the bottle material abuts the outer surface of the connector also behind the widest point of the connector, whereby the connector is grasped in the bottle material. In a connector where the center of gravity is not centered, it may be sufficient if the bottle material is against less than 50 percent of the connector surface to connect the connector to the bottle. However, the bottle material preferably lies against more than 50 percent, preferably more than 60 percent, more preferably more than 70 percent of the outer surface of the connector.
Figure 5b shows the connector with a blind opening provided with inner thread while Figure 4, Figure 5a and Figure 5c have an inner cavity with a larger diameter at the blind end of the opening than at the open end of the opening so that an external element can be enclosed in the blind opening.
Figure 6 shows a recess with handle from Figures 1 and 2 in a top view. Two connectors 24 are provided at the indentation and spaced apart. A handle 11 can be mounted between two connectors 24. The handle comprises male mechanical connecting elements 26, snap connections being provided in Figure 6 for snap-fitting into the blind opening 25 in the connector body.
By clicking the gripping part 11 into the connector 24, the handle extends fully into the recess 10, so that no parts of the handle extend beyond the outer surface of the bottle. The bottle material 21 is curled around the connectors 24, whereby the connectors are trapped in the bottle material so that a force can be exerted on the connectors.
Figure 7 shows the different steps in the manufacturing method. Figure 7a shows a shell body 22 with a pin 23 extending from the inner surface of the mold. In a first step, a preform 20 is inserted into the mold and a connector 24 with its opening 25 slid over the pin 23 in direction 30. The connector is then positioned in the mold. This is shown in Figure 7b. Figure 7c shows how the preform is stretched and curled around the connector 24 to abut against more than 70 percent of the surface of the connector, so that the bottle 21 is formed in the mold 22. In a further step, shown in Figure 7d the mold is opened and the bottle with connector 24 is slid over pin 23 and is slid out of the mold in direction 31.
Other ways of holding the connector in the mold can be provided. However, the pin 23 is preferred because when sliding the opening 25 of the connector 24 over the pin 23, the opening of the connector is positioned so that it is accessible from the outside when the bottle 1 is produced. Therefore, this method is preferable to other methods.
The bottle 1 according to the invention preferably has a capacity of more than 5 liters, more preferably more than 10 liters, most preferably more than 15 liters. Preferably a bottle 1 according to the invention has a capacity of less than 35 liters, more preferably less than 30 liters, most preferably less than 25 liters.
权利要求:
Claims (26)
[1]
Conclusions
A set comprising a first and a second stackable bottle, each bottle being made of a material such that the bottle can be made by blow molding, each bottle having a bottle neck, a shoulder part, a side wall, a base part, and a handle, the base part contains a central base part and a peripheral base part, the central base part containing an inlet dimensioned such that inlet of the first bottle surrounds the bottle neck of the second bottle in a stacked position with the shoulder part of the second bottle against the peripheral base part of the first bottle, characterized in that each bottle is provided with an indentation in an upper segment of the side wall and wherein the handle is mounted in the indentation in a substantially horizontal position.
[2]
The set of claim 1, wherein the material such that the bottle can be made by blow molding is polyethylene terephthalate.
[3]
The set of claim 1, wherein the indentation and the handle are configured such that in the stacked position the complete handle extends within the indentation.
[4]
A set according to any one of the preceding claims, wherein the recess and handle are provided in the side wall immediately adjacent to the shoulder portion of the bottle.
[5]
The set of any one of the preceding claims, wherein the handle comprises at least one connector connected to the valve and a gripping member mounted to the connector.
[6]
The set of claim 5, wherein the gripping member is mounted between two connectors which are connected to the bottle at a distance from each other.
[7]
Set according to claim 5 or 6, wherein the connector is balloon-shaped with an opening for mounting the gripping part, the balloon being surrounded by said material in such a way that connector is rigidly connected to the bottle.
[8]
The set of claim 7, wherein the opening is shaped as a blind opening that has a female part of a mechanical connection mechanism.
[9]
Set according to claim 7 or 8, wherein the female part is formed by the blind opening with larger inner dimensions at the blind end than at the open end of the opening such that the opening is suitable for a snap connection to a male part of the opening. mechanical connection mechanism.
[10]
The set according to any of claims 7 to 9, wherein the balloon-shaped connector is substantially spherical.
[11]
The set according to any of claims 7 to 9, wherein the connector has a thickening at one end of the balloon shape to obtain a pear-shaped connector, the aperture being positioned at the thickening.
[12]
The set of claim 11, wherein the opening is formed along the longitudinal axis of the pear-shaped element.
[13]
A set according to any one of the preceding claims, wherein the bottle has a capacity greater than 5 liters, preferably greater than 10 liters, more preferably greater than 15 liters, and a capacity less than 35 liters, preferably less than 30 liters , more preferably less than 25 liters.
[14]
14. Stackable bottle from a set according to any one of the preceding claims.
[15]
A bottle made of a material such that the bottle can be made by blow molding, bottle containing a connector for connecting an external element to the bottle, the connector being balloon-shaped and having an opening for mounting the external element, the balloon-shaped connector is surrounded by said material in such a way that the connector is rigidly connected to the bottle.
[16]
The bottle of claim 15, wherein the material is polyethylene terephthalate.
[17]
A bottle according to claim 15 or 16, wherein the opening is shaped as a blind opening that has a female part of a mechanical connection mechanism.
[18]
A bottle according to claim 17, wherein the female part is formed by a blind opening with larger inner dimensions at the blind end than at the open end of the opening such that the opening is suitable for snap connection to a male part of the mechanical connection mechanism.
[19]
The bottle of any one of claims 15 to 18, wherein the balloon-shaped connector is substantially spherical.
[20]
The bottle of any one of claims 15 to 18, wherein the connector has a thickening at one end of the balloon shape to obtain a pear-shaped connector, the aperture being positioned at the thickening.
[21]
The bottle of claim 20, wherein the opening is formed along the longitudinal axis of the pear-shaped element.
[22]
The bottle of any one of claims 15 to 21, wherein the connector is formed on a side wall of the bottle.
[23]
The bottle of any one of claims 15 to 22, wherein the external element is a gripping member that is mountable to the connector to form a handle on the bottle.
[24]
The bottle of any one of claims 15 to 23, wherein 2 connectors are provided and wherein a gripping member is mounted between the two connectors to form a handle.
[25]
A method for blowing a bottle according to any one of claims 15 to 24, comprising the steps of: - providing a mold with a connector holder; - provided with a preform bottle in the mold; - connecting a balloon-shaped connector to the connector holder; - forming the bottle by applying a predetermined pressure to the preform at a predetermined temperature; - ejecting the bottle and connector from the mold.
[26]
The method of claim 25, wherein the connector holder is a pin extending from the inner wall of the jig and wherein the step of providing a connector in the jig includes sliding a connector with its opening over the pin.
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同族专利:
公开号 | 公开日
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题
JPH07205997A|1994-01-24|1995-08-08|Nissei Asb Mach Co Ltd|Method and apparatus for molding synthetic resin container with handle|
JPH08217075A|1995-02-17|1996-08-27|Mitsubishi Plastics Ind Ltd|Plastic bottle with grip|
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WO2001062612A1|2000-02-25|2001-08-30|Springbar Watercoolers Limited|Bottle for a water dispenser|
US20030148050A1|2001-06-08|2003-08-07|Nissei Asb Machine Co., Ltd|Handled container and method of molding the same|
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EP1510319A1|2003-08-26|2005-03-02|OKYA Co., Ltd.|PET bottle with integrated handle and method of manufacturing the same|
WO2010059044A1|2008-11-18|2010-05-27|Silvergear Marketing B.V.|Assembly comprising an object and a device for holding a liquid and an object|
EP2292519A1|2009-09-08|2011-03-09|August Gysen|Stackable bottle with handle|
法律状态:
2020-03-27| MM| Lapsed because of non-payment of the annual fee|Effective date: 20190630 |
优先权:
申请号 | 申请日 | 专利标题
WO2012/062390|2012-06-26|
IB2012062390|2012-06-26|
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